BakePack: end-of-line solutions for industrial bakery
From product exit to a pallet ready for shipment. Systems integration, packaging and palletizing as a turnkey solution, with a single project responsibility. Part of the Verhoeven Bakery Equipment Family. Representative in Brazil: Codipar.
Capacities depend on the product, configuration and line. Solutions are sized to order.
From oven exit to shipment pallet
Production does not end when the product leaves the oven. Conveying, packaging and shipment are critical links between your line and the end customer. BakePack delivers this complete end-of-line: from the cooled product exit to the pallet ready to ship, with engineering, production, assembly and control under a single responsibility. Robust conveying systems and computerized control keep the line running reliably.
Systems integration
The brain of the end-of-line. BakePack integrates handling conveyors, robotics, quality inspection and packaging machines into a single controlled system, with traceability and interface to your ERP.
- Donuts, berliners, pastries, pies and cakes — dough pieces, fresh or frozen products
- Handling, dividing, merging and buffer conveyors
- Quality inspection and counting
- Integration of weighing and quality-check solutions
- Integration of flow pack, pillow pack and sleeve wrapping machines
- Pick & place robotics for trays, blisters and boxes
- Handling and conveying of trays, boxes and crates
- Track & trace, marking, coding and labeling
- Data collection and interface with ERP systems
- Custom solution, project management and control system under a single responsibility
- Up to 22,000 sonhos and 36,000 donuts per hour
- Up to 6,000 kg of dough per hour
- Up to 12,000 pies per hour
Primary and secondary packaging
From cooling to packed product. Conveying, distribution, slicing and packaging of pan breads and rolls, integrating packaging machines directly into the line.
- Pan bread of all sizes (toast, sandwich)
- Free-baked breads of all sizes
- Round, square and rectangular buns
- Conveying from the cooling area to the packaging area
- Distribution of products to slicers and baggers
- Integration of slicing and packaging machines
- Integration of weighing and quality checking
- Labeling and printing
- Custom solution, project management and control system under a single responsibility
- From 2,500 to 10,000 loaves per hour
- From 25,000 to 36,000 buns per hour
- Crate and box handling up to 600 pcs/h per line
Stacking and palletizing
The end of the line. Handling, washing, storage and palletizing of crates and boxes, with robotics and buffer, ready for shipment.
- Crate washing and drying
- Crate stacking and unstacking
- Crate buffer storage
- Crate distribution to packaging lines
- All crate sizes (broban, E4, US-type and McDonald's), trays and boxes
- Palletizing onto pallets or dollies
- Assembly and closing of cardboard boxes and trays
- Pallet unstacking, conveying and handling
- Denesters, nesters, elevators and crate loaders, plus dolly/trolley handling
- Integration of stretch-wrap pallet wrappers
- Integration of labeling and printing
- Custom solution, project management and control system under a single responsibility
- Up to 600 crates per hour, per line
- Storage of up to 10,000 crates
A single responsibility, from project to pallet
BakePack's most important product is the right solution. With in-house engineering, production and assembly, plus partnerships with top suppliers, BakePack delivers the end-of-line as a turnkey project: a single point of contact for design, management and control system, instead of you coordinating several suppliers.
The line continuously meets the technical and hygiene requirements of a demanding industry, including efficiency, data collection, integration of packaging machines and service. In Brazil, that point of contact is Codipar.
Frequently asked questions about BakePack end-of-line
Yes. Integration of flow pack, pillow pack, sleeve wrapping, slicers and baggers is part of the scope, within a single control system.
BakePack End of Line Solutions is one of the specialized brands of the Verhoeven Bakery Equipment Family, based in the Netherlands, which also includes BVT Dough Process Solutions, Newcap Industrial Handling Solutions and Vacuum Cooling & Baking Solutions. The group provides custom equipment architecture and turnkey solutions for modern industrial bakery. In Brazil, Verhoeven is represented by Codipar.
Technical materials
Redesigning or expanding your end-of-line? Talk to Codipar.
Codipar represents BakePack in Brazil and leads the project with you, from assessing your current line to the complete turnkey solution.